Mean Well PB-1000 Instruction Manual download pdf

Controlled by microprocessor

2/3/8 stage charging selectable on output panel (Note 4)

Universal AC input / Full range

Built-in active PFC function PF>0.95

Protection: Reverse Polarity / Short circuit / Over voltage / Over temperature

Charger for lead-acid batteries

3 color LED loading indicator

2-Bank charger

Temperature compensation function

FAN on/off control (depends on charging current)

3 years warranty

Built-in remote ON-OFF control

Features :

SPECIFICATION

PB-1000-12 PB-1000-24 PB-1000-48

MODEL

BOOSTCHARGEVOLTAGE

FLOATCHARGEVOLTAGE

BATTERY TYPE

LEAKAGECURRENTFROM

BATTERY (Typ.)

RECOMMENDEDBATTERY

CAPACITY(AMP HOURS)(Note3)

OUTPUT

VOLTAGERANGE

FREQUENCY RANGE

EFFICIENCY (Typ.)

POWERFACTOR(Typ.)

INPUT

ENVIRONMENT

INRUSHCURRENT (Typ.)

LEAKAGECURRENT

OVERTEMPERATURE

SHORTCIRCUIT

REVERSEPOLARITY

SAFETY STANDARDS

HARMONICCURRENT

EMICONDUCTION&RADIATION

SAFETY &

EMSIMMUNITY

EMC

(Note2)

WITHSTANDVOLTAGE

ISOLATIONRESISTANCE

WORKINGTEMP.

WORKINGHUMIDITY

STORAGETEMP.,HUMIDITY

TEMP.COEFFICIENT

VIBRATION

OVERVOLTAGE

PROTECTION

ACCURRENT (Typ.)

14.4V 28.8V 57.6V

13.8V

Open&SealedLead Acid

<1mA

200~600Ah

27.6V 55.2V

34.7A 17.4A

120~350Ah 60~175Ah

90~264VAC127~370VDC

47~63Hz

85%

0.95/230VAC0.98/115VACatfullload

88% 89%

12A/115VAC5.2A/230VAC

25A/115VAC50A/230VAC

<3.5mA /240VAC

16~18V 32~35V 64.5~69.5V

Protectiontype:Shutdowno/pvoltage,re-powerontorecover

80 5 (12V),85 5 (24V,48V)(TSW1:detectonheatsinkofpowertransistor)

85 5 (12V),75 5 (24V,48V)(TSW2:detectonheatsinkofo/pdiode)

Protectiontype:Shutdowno/pvoltage,recoversautomaticallyaftertemperaturegoesdown

YES,protectedbyinternalcircuit

UL60950-1, TUVEN60950-1approved

CompliancetoEN55022(CISPR22)

Complianceto EN61000-3-2,-3

CompliancetoEN61000-4-2,3,4,5,6,8,11;ENV50204,EN55024,lightindustrylevel,criteria A

I/P-O/P:3KVACI/P-FG:1.5KVACO/P-FG:0.5KVAC

I/P-O/P,I/P-FG,O/P-FG:100MOhms/500VDC /25 /70%RH

-20~+60 (Refertooutputloadderatingcurve)

20~90%RHnon-condensing

-40~+85 ,10~95%RH

0.05%/ (0~50 )

10~500Hz,2G10min./1cycle,60min.eachalongX, Y,Zaxes

MTBF

127.4Khrsmin.MIL-HDBK-217F(25 )

300*184*70mm(L*W*H)

DIMENSIONOTHERS

NOTE

PACKING

3.5Kg;4pcs/15Kg/1.83CUFT

1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.

2. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets

EMC directives.

3. This is Mean Well's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation.

4. Please choose the "3 stage" selection when the charger is used to charge the batteries and power the loads in the same time.

PB-1000 series

1000WIntelligentSingleOutputBatteryCharger

FUNCTION

REMOTECONTROL

BATTERBANKS

FASTCHARGE

OUTPUTOK

TEMPERATURECOMPENSATION

CHARGEROK

Open:NormalworkShort:StopCharging

2banks(A &B)

2/3/8stageselectable

Relaycontactrating(max.):30V/1A resistive;"Short"whenthebatteryisfull,"Open"whenthebatteryisstillcharging

Relaycontactrating(max.):30V/1A resistive;"Short"whentheunitisworkingproperly,"Open"whentheunitisfailureortheprotectionfunctionisactivating

ByNTC,compensatebothbanksatthesametime

FileName:PB-1000-SPEC2011-01-18

OUTPUTCURRENT

60A

1 2 3 4 5 6 ... 18 19

Summary of Contents

Page 1 - PB-1000 series

Controlled by microprocessor2/3/8 stage charging selectable on output panel (Note 4)Universal AC input / Full rangeBuilt-in active PFC function PF>

Page 2

36.Explanationofoperationlogic(chargingstages):PB-1000hasatotalof3chargingmodestochoosefrom,2stages,3stages,and8stages.8stages

Page 3

46.23stagecharging(flickswitchto"3"stage)PB-1000canonlyperform3stageschargingtoChannel A.Duringinitialcharge(stage1),ch

Page 4

5StateVboostVfloat14.4V13.8VPB-1000-1228.8V27.6V57.6V55.2VPB-1000-24 PB-1000-48Figure6.23stagechargingcurveConstantCurrent60A 34.7A 17.4A100%10%E

Page 5

6Figure6.38stagechargingcurveChargeCurrentstage1 stage2 stage3 stage4 stage5 stage6 stage7 stage8ChargeVoltagePulse SoftStartConstantCurr

Page 6 - InstructionManual

7.Functiondescription7 Inputvoltage.1PFC7.27.3Remotecontrolunitmaybenon-functionalalsotheactivePFCcircuitmayfailorgetdamaged.withful

Page 7 - PB-1000 InstructionManual

7.4TwobatterybanksThechargercanbehookeduptotwobatterybanks(A and/orB).Connectthebatterybank(s)asbelow.Ifyouareconnecting2batt

Page 8 - Figure2.1FrontPanel

SwitchSliderightMiddleSlideleftChargingmode2stagecharging3stagecharging8stagechargingStage8/3/2ABAB123456789 10++Battery ABatteryB--Stage8

Page 9 - WARNING:

8.Wiringforbattery9.SuggestedbatterycapacityNote:1.Usingbatterycapacitylargerthanthesuggestedvaluewillnotleadtodamageofthebattery.

Page 10 - 5.LEDIndication

11.FailurecorrectionnotesIfyouarenotabletoclearthefailurecondition,pleasecontactMeanWelloranyofourdistributorsforrepairservice.W

Page 11 - BatteryFull

Page 12

MechanicalSpecificationFileName:PB-1000-SPEC2011-01-18CaseNo.804BUnit:mmChargingCurveChargeCurrentConstantCurrentstage1 stage2 Bat

Page 13

FileName:PB-1000-SPEC2011-01-188StagePB-1000 seriesBlockDiagramCONTROLCONTROLDETECTIONDETECTIONSWITCHINGPOWERACTIVEINRUSHCURRENTLIMITINGRECTIFIE

Page 14 - BatteryB

BetweenRC+(pin10)andRC-(pin9)SWOpenSWShortChargerONOFFThechargercanbeturnedON/OFFbyusingtheThechargermaybehookeduptwobatterybanks

Page 15

SwitchRightMiddleLeftChargingmode2stagecharging3stagecharging8stagecharging(1)Thechargerfeaturesuserselectable2,3,or8stagecharging.The

Page 16

PB-1000InstructionManual

Page 17

PB-1000 InstructionManual0.Productdescription...

Page 18

10.Productdescription1.Notesonoperation:2.FrontandbackpanelPB-1000isMW'snextgenerationsmartcharger.Ithasmanyoftheprotectivefea

Page 19

2Assemblyguidelines:1.ThechargershouldbeturnedOFFpriortobatteryconnection.Suitablewiregauge2. Afterplugginginthe ACpowercable,flick